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Aluminum Extrusion

Extrusions & Structural tolerances and specifications

Fabrication Tolerances for Dimensional Variance in Sheet Metal and Machined Parts

Standard Tolerances For Aluminum Extrusion

1U Extrusion
2U Extrusion

What is material thickness tolerance?

A material thickness tolerance is the allowable variation between a material's nominal thickness and its actual measured thickness. Because we work to nominal thicknesses, the material you receive will vary slightly from the figure on the spec sheet.

Why it matters at the design stage

Choosing material thickness is usually one of the first steps a designer takes when starting a project. Proper tolerances ensure that parts fit together seamlessly, which is especially important for assemblies.

Don't forget finish tolerances

Adding a finish such as powder coat increases the overall thickness, and this should be factored into your design from the beginning.

Stocked Aluminum 6063 Extrusion

Height Tolerance (Height) Tolerance (Width)
1U (Height: 1.72" | 43.688 mm) ± 0.014" | 0.36mm ± 0.010" | 0.25mm
2U (Height: 3.47" | 88.138 mm) ± 0.024" | 0.61mm ± 0.010" | 0.25mm

More Extrusions & Structural Specs

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