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Sheet Metal

30 posts in this category

Five Common Sheet Metal Design Challenges

From precision and tolerances to designing complex parts, check out five common sheet metal fabrication design challenges.

2026-03-18

Sheet Metal Tolerances – The Basics

Learn about sheet metal tolerances, why they matter and how to design with them in mind to ensure accurate and functional parts.

2026-02-13

Options for Mating 3D Printed Components to Sheet Metal Parts

Learn how this approach combines the strength of sheet metal with the design freedom of 3D printing for innovative manufacturing.

2026-01-09

Prototype 59: Our Halloween 2025 Project

Check out Prototype 59, our 2025 Halloween project – designed, cut, welded and assembled right here at Protocase.

2025-10-31

Understanding Sheet Metal Springback

Learn about springback in sheet metal design and key factors that impact it like material type, thickness, bend radius and grain direction.

2025-10-10

Bend Reliefs in Sheet Metal Design

Learn how bend reliefs play a crucial role in preventing issues during bending and check out tips for using them effectively.

2025-09-19

Weight Reduction Strategies for Sheet Metal and Machining

Learn about weight reduction strategies in sheet metal fabrication & CNC machining to boost performance, lower costs and improve efficiency.

2025-04-25

Sheet Metal Fabrication vs. CNC Machining: Choosing the Right Process for Your Custom Prototype

Comparing sheet metal fabrication and CNC machining for your prototype. Learn about design, durability, and more to choose the right process.

2025-03-21

Prototyping in Custom Manufacturing

In custom manufacturing, prototyping involves creating preliminary versions of parts, panels or enclosures prior to mass production.

2024-07-25

Mounting Parts in Sheet Metal Assembly

This blog focuses on how to mount parts or components inside your sheet metal assembly.

2023-12-12

5 Common Sheet Metal Design Mistakes to Avoid

To ensure that you avoid sheet metal design mistakes, we have listed some common errors you should look to avoid.

2023-08-09

Add Strength to Your Sheet Metal Part

While increasing metal thickness is one way to increase a part’s strength, it is not by any means your only option.

2023-06-22
Featured image of Our Favorite Proto Tech Tips of 2022

Our Favorite 2022 Proto Tech Tip Videos

As we say goodbye to 2022, let’s look at Team Protocase’s top 10 videos of the year.

2022-12-28

Protocase CNC Machining: Repairing a LVD ToolCell Bending Machine

This blog post recounts how the team used Protocase CNC Machining to get a LVD ToolCell bending machine back up and running.

2022-04-04

How to Read Self-Clinching Fastener Codes

In this blog, we show how to quickly decipher self-clinching fastener codes.

2021-11-18

ProtoPumpkin Creations Through the Years

With Halloween right around the corner, we think it is the perfect time to show off our #ProtoPumpkins from past years.

2021-10-27
Sheet metal hinges

Hinges for Sheet Metal Enclosures

This blog goes over the three types of hinges for sheet metal that we stock here at Protocase.

2021-06-11
Cold Metal Transfer Welding at Protocase

Why We Use Cold Metal Transfer (CMT) Welding

Discussing why we use Cold Metal Transfer (CMT) welding over conventional MIG welding (metal inert gas) or TIG welding (tungsten insert gas).

2021-04-28

Why We Introduced New Leadtime Options

Discussing the recently implemented major changes to our business.

2021-04-07

Design Tips to Save Costs: Custom Sheet Metal Parts & Enclosures

This blog post outlines some steps and measures you can take to help save budget while ensuring you end up with a design that functions as intended.

2021-04-07

Guide to Common Sheet Metal Bracket Styles

A rundown of the five common bracket styles and their ideal use cases, in order to help you in your design decisions.

2021-03-15

9 Things to Know About Anodizing Sheet Metal

Before opting for anodizing for your next custom electronic enclosures, parts or panels, there are some key things you should know.

2020-06-25

How to Minimize Costs for Custom Sheet Metal Enclosures, Parts & Panels

Eight tips to minimize your cost for custom enclosures, parts and panels

2020-04-03

How to Choose Between Sheet Metal Enclosure Styles

We have plenty of templated sheet metal enclosure styles for you to choose from.

2020-02-20

Choosing the Right Metal for Custom Enclosure or Part

The metal you choose for your design will ultimately come down to a variety of factors.

2019-05-08

When to Choose L-Shape Enclosures

This blog post shows you when to choose L-Shape enclosures over U-Shape enclosures.

2018-08-02

Ventilation Options for Your Sheet Metal Enclosure

This blog post reviews ventilation design, as well as explains the options that we offer to create ventilation that is both functional and aesthetically pleasing.

2017-12-08

Electronic Enclosure Design 101 – Sheet Metal Design Guide

This blog highlights five key design concepts: metal selection, metal bending, self-clinching fasteners, welding, and finishing.

2017-02-16

How to Design Enclosures that Protect Against Water and Debris

Sharing some knowledge on how to design enclosures that protect against water and debris.

2016-12-09

Incorporating Plastic into Sheet Metal Enclosures

This blog post shows you how others have used plastic in their enclosures.

2016-09-29

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