Why Choose Us?

Manufactured in 2-3 Days

Fully finished to your specifications

No Minimum Order

Quantity 1 to high volume

Shipped Worldwide

Fast, efficient delivery via courier

Built to Your Specific Requirements

  • Custom Dimensions: Choose your ideal length and width
  • Fasteners and Hardware: Can be installed on any of the enclosure's panels
  • Fully Customizable: Choose your finish, graphics or permanent marking
  • AS9100 Certified and RoHS Compliant
  • Not IP/NEMA Rated
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Protocase Tech Tip Video

Guide to Enclosure Styles

( Watch More Tech Tip Videos )

Front & Rear Panel Options:

Choose from one of our six standard faceplate styles - or design your own:

1U Profiles:

You can mix the panel types to have different combinations, as well as make other customizations to the panels. For instance, you can extend the sides of the front panel in order to mount the enclosure in a rack, or you can bend out the bottom flanges to use as mounting flanges for securing the enclosure in position.

Materials:

  • Our stocked extrusions are 6063 Aluminum.
  • The top and bottom panels specifically must be 0.064" (1.626mm) 5052 aluminum in order to fit the aluminum extrusion's slots.
  • The side panels are typically also 0.064" (1.626mm) 5052 aluminum, but they can be any material or thickness that we stock.

Fasteners:

  • We use #6 thread-forming screws for attaching the front and rear panels.
  • Self-clinching fasteners cannot be inserted into an aluminum extrusion unless a particular area on the extrusion is CNC machined first in order to insert the fasteners.
  • Fasteners can be installed in any of the enclosure's panels, as long as the fastener doesn't interfere with the extrusion once the enclosure is assembled.

Finishes:

The aluminum extrusions for the extruded consolet's front and rear come in a bare aluminum mill finish. Powdercoat and/or chem filmed can be applied to the extrusion as a secondary finish. We do not recommend applying anodizing to aluminum extrusions.

The top, bottom and side panels in an extruded aluminum enclosure can have many of our finishes applied (either for all four panels, or part-by-part):

Powdercoat
Chem-Film Coating
Grained Finish
Vibratory Finish
Masking
Media Blasting
Engrave and Fill

Custom Consolet Enclosures Examples:

Key Dimensions:

Dimension Measurement
Internal Height – Front of Enclosure
1.44" | 36.576mm
Internal Height – Rear of Enclosure
3.194" | 81.128mm
External Height – Front of Enclosure
1.72" | 43.688mm
External Height – Rear of Enclosure
3.47" | 88.138mm
Maximum Enclosure Width
35.0" | 889.0mm
Minimum Enclosure Width
2.0" | 50.8mm
Maximum Enclosure Depth
23" | 584.2mm

We are happy to provide custom or non-stock extrusion profiles for additional charges and an extended lead time.

Downloads

Key Resources Download Link
1U Front Extrusion
Download (.zip)
2U Rear Extrusion
Download (.zip)
Extruded Consolet Case Guide
Download (.zip)
Extruded Consolet Case
Download (.zip)

Extruded Consolet Types

Type IGS File STEP File XT File Description
Type A
Download IGS
Download STEP
Download XT
Contoured sides with top and bottom flanges
Type B
Download IGS
Download STEP
Download XT
Straight sides with top and bottom flanges
Type C
Download IGS
Download STEP
Download XT
Profiled sides with flush top and bottom
Type D
Download IGS
Download STEP
Download XT
Straight sides with contoured top and bottom
Type E
Download IGS
Download STEP
Download XT
Contoured sides with straight top and bottom
Type F
Download IGS
Download STEP
Download XT
Complete Case

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